how do you adjust the throttle on a honda gcv160

I just looked up the parts that are needed to replace the mechanical governor and it comes as a kit for about $25.00. If it still bogs down, have the engine looked at by an authorized dealer. 'T&^t.pO bux}Bw,48Mco Step 3 Locate the Phillips-head screw that holds the throttle lever to the engine bracket. 0000003454 00000 n Honda makes Jet Cleaner sets, but a tiny pin will be a good substitute. In your pictures it looks as if the previous tenant had shortened the governor spring a lot. Hi, I'm Eric the blogger behind ReadyToDiy.com. Just don't use normal silicone sealent. I want granite, too old. , `C(ta/##m[6'H#!PZCp\'@IUJDTptfb~X2x{Q8*>H0e:p?E',.us*)XgoriL@rp3dV. Have a new Honda GCV 160? Does this happen from hitting something like a rock or stump? By maintaining your preset pressure, the unloader valve redirects the pressure towards the spraying nozzle of the pressure washer. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. You are using an out of date browser. This is the idle/pilot jet. 0000045867 00000 n The scrap yard was paying well for aluminum, so they said they could fix them, and even gave me money for both of them!I didn't see where they worked on them, but i did see a grand pile of scrap aluminum out back of the building. 0000005664 00000 n This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. 0000061876 00000 n Check that the choke plate is fully closed (on) position, if not check cable adjustment. 0000041884 00000 n Sep 17, 2008. Attach the spark plug wire back to the spark plug. 6 57 Thanks. This post may contain affiliate links. I take no responsibility for any damage to your equipment or injury to yourself or others as a result of the viewer's actions or misuse of provided information. The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. When this happens the engine will rev wildly out of control. The Fora platform includes forum software by XenForo. This is to prevent the mower from accidentally starting. Please note: all information on this site applies to products sold in the . Thanks. <<7FD4658403151940882A6CDD5C49F571>]>> Start the engine and warm it up to the normal operating temperature. A good video on how to adjust a Honda Lawnmower's governor. The engine serial # is GJAE1576258. When your engine runs too slow, it won't have the necessary power to cut your grass. Either the float valve is worn out or coated with dirt, or the valve seal is worn or dirty. Show more. It is easy to take off, but before you do, turn off the fuel line. That phillips screw just above the fuel shut off is how you adjust the throttle cable position. The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. Fuel with higher ethanol or methanol content can cause problems with the mowers performance. You are a genius. . 0000013276 00000 n Your Honda may . 51 year old knotty pine cabinets restored! 0000008945 00000 n Below is a photo of the control plate/governor spring area. Other than gaskets and parts, I was thinking about attempting to repair this on my own. Tighten the nut on the governor arm. Additionally, I have removed the carb and checked the float and cleaned the inside removing the main nozzle, jet needle valve etc. Parts look up is available for all US engine models produced since 2004. Finally, the carburetor will have to be reassembled. Make sure the blade control lever is disengaged. Check inside the bowl for signs of dirt or water. 0000036593 00000 n It contains the solvents you need to clean out the gunk, and the spray will blast away dirt and deposits. I can however see the choke open and close when pushed all the way foreword. Full power output is achieved under heavy load that allows the governor to open the throttle to full open but due to te load still remains near 3200 rpm. If that doesnt fix it, have the engine looked at by an authorized dealer. For FREE. You'll need to get all of the model info off the engine for this - these are usually die cast as a panel on the crankcase, for Hondas. 0000086969 00000 n When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. 0000059034 00000 n Their engines are engineered to use unleaded fuels with 86 octane or higher. Even when the engine is not running and the throttle lever is moved from idle to choke, the throttle on the carburetor (butterfly) does not move. 0000048588 00000 n 4. I have tried everything I can think of and nothing works. 0000001694 00000 n Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. Small engines should be operated outside in fully ventilated areas only and it is important that you wear the appropriate safety gear. 0000015985 00000 n xref Continue taking the carb apart and cleaning. 0000018963 00000 n If so, when cold, the choke plate should be closed, as per the picture. %PDF-1.4 % Not many shops do but I probably would have estimated it similar to what yours did knowing I was adding a good half hour to the labor estimate. I have a self propelled mower powered by a Honda GCV160 engine. Cheers, Gadge "ODK Mods can explain it to you, but they can't understand it for you." "Crazy can be medicated, ignorance can be educated - but there is no cure for stupid." Re: HONDA GCV160 Choke won't close Just tip it until most of the oil drains and then refill. If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. Required fields are marked *. Remove the spark plug wire from the spark plug. Thanks. I am trying to adjust the top speed. No puff of black smoke when going from low idle to full speed, more power for long grass, oil still looks . Adjustments to a Honda lawn mowers carburetor should be made after it has been cleaned. 0000018926 00000 n 0000058269 00000 n Keep an eye out for the tiny spring attached to the top. Loosen this screw a little. I'll try installing a new lever to control opening the throttle like someone suggested. 0000006671 00000 n See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. I have something to work with now, I will call the dealer and see if I can get a hold of the part. 0000003609 00000 n Warm up the engine to normal operating temperature by letting it idle for about 5 minutes. Move the choke/throttle/stop lever to CHOKE.. Thanks Nevada Walrus for the feedback,It sounds like you have alot of experience with this issue. Move the throttle lever to SLOW and let the engine idle for a few seconds. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. 0000028693 00000 n Guessing it is internal, but what? 0000001761 00000 n Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. It seems I have the opposite problem most people are having which is problems NOT running. 6 0 obj <> endobj Hunker may earn compensation through affiliate links in this story. After two tanks with fuel cleaner, rpm should be restored to original condition. Any thoughts, help or ideas would be much appreciated. Fixed. I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. `\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. As you loosen the bolts, hold onto the carburetor. It poured fuel for a second or two and quit. How does an Unloader Valve Work? I never split the case on a motor before, but would like to attempt to. startxref While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. To remove the pilot jet, you need to pull it out gently. %%EOF Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. He estimated the repair cost to be $150.00 plus. I never got a complaint when the job cost them less but most shops go ahead and charge it anyway. 0000002456 00000 n If the carb is dirty, adjustments will be temporary. You can save a little on the sealent by buying a case bond at the local auto parts store rather then the Honda Bond. U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g In most models, it is held on by two bolts. Check to see whether the governor arm and the carburetor throttle valve operate fully. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 33 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 36 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 38 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 40 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 42 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 44 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 20 0 obj [/Indexed 13 0 R 255 49 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 34 0 R] endobj 22 0 obj <>stream 0000006613 00000 n Step 1. I think the owner's manual has these instructions or something similar. Step 4 Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). 0000003718 00000 n Once the engine is warm, move the choke lever to the OFF position. Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. 0000010583 00000 n Step 3: Turn off the gas Step 4: Turn the mower over with the carburetor side facing up, stops gas, and leaks oil on the floor. Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. How do you suggest I secure the throttle? . I'm a fair shadetree mechanic but I can't see why the choke isn't closing. the automatic choke is right above the carburetor. It is helpful on adjusting the governor. 0000016838 00000 n 0000048687 00000 n You mentioned that the motor would NOT have to be removed from the deck to seperate it. Thanks. Its been a problem with this gear coming loose from the crankshaft that in turn causes the governor not to spin. Thanks a lot. ! s7;\|NOdU9E Move the choke rod to OFF once the engine is warm. You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. Place the engine upright with the cylinder head cover facing up. Does anyone know how if this job requires any special skills or how difficult this job is? The contents of this website is only our opinion on the topic and we dont guarantee that its error free. NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. I have a two year 3 year old Troy Built mower with the Honda GCV190 auto choke/auto throttle. Probably needs to be replaced at some point. 0000001436 00000 n Good Golly Miss MollyThis thing already has a throttle control. To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. www.hondalawnparts.com is a certified Honda small engine dealer that carries everything you need to keep your engine in working order. What was the final result of j4racin ripping into his engine? Any suggestions is welcome. For a better experience, please enable JavaScript in your browser before proceeding. Try amsoil 0W40 synthetic Formula 4 stroke oil! Step 1 Turn the lawn mower off. If you go for it I suggest replacing the entire internal governor because although maybe only one piece is broken there may be damage to the rest. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. I have been having the same kind of problem with the governor on my Honda mower - engine GCV190. Do not fill past the bottom of the filler neck. A dirty air filter can affect how well your mower runs better. You don't even need to remove the base from the mower. 0000003586 00000 n Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. . A forum community dedicated to lawnmower owners and enthusiasts. I'm a homeowner and I like to do things myself. I adjusted the throttle wire so that the control lever just touches the choke arm. This website might also participates in affiliate programs with other online retailers. endstream endobj 26 0 obj <>stream Keep the engine running after it warms up. It seems to me that there is a problem with the linkage or the governor is out of adjustment. Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. I am. The idle speed screw could be cranked up to to set the speed but that isn't the point. An incorrect gas and air mix cause most carburetor problems. If possible, regular unleaded gasoline is ideal. Adjustments to a Honda lawn mower's carburetor should be made after it has been cleaned. I will not have to split the case after all. 0000007776 00000 n How to Adjust Throttle Cables on a Honda Lawn Mower. Put the container back under the carburetor and turn on the fuel tap. 6 60 By creating an account you agree to the Hunker, Uses for an Old Lawn Vertical Shaft Motor, How to Adjust the Drive Cable on a Toro Self-Propel Mower, How to Adjust the Carburetor on a Weed Eater. Honda recommends 10W30 motor oil for this engine. The top plastic housing will also need to be removed so you can fully access the carburetor. ELgX4OPT>! %4[1+`q $ 0000018827 00000 n 0 0000073704 00000 n The gov needs repairing. Not the Autochoke versions? Loosen - You'll need two 10mm or 3/8 wrenches or adjustable wrenches. First, remove the air filter. Hello crosstalk, just wanted to jump in and say welcome to MLF. You have to be patient. startxref 0000003653 00000 n Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. Your Honda may have an auto choke. I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! Then clean out the bowl and replace the housing. I don't know whatelse to try at this point. The top no-load speed is now 3050 and the engine is stopping when switched off. We did open the motor once and it was really easy. Tighten lock nut - pull out the slack and tighten. 0000001496 00000 n The VKA has a autochoke and a preset throttle. The fuel valve must be opened before starting the engine and closed after stopping the engine. Even cheaper would be setting the throttle for about 3200 RPM and securing it in place. 0000004527 00000 n Top half of the engine seperates from the lower for access to the innards. If you choose to try one of the suggestions made in this video, you do so at your own risk. . Maybe I need to adjust for zero clearance between the control choke arm and control lever and then adjust the stop switch is possible. Taryl,rvmann and ntrojic you have carburetor problems.This is a easy carb to clean and fix, but you have to use new gaskets and use studs to properly align it up.The original gaskets used at the factory had stick on gaskets. HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. This way you can complete the job when you start. Do you think I should just look for a cheap used mower and swap engines. You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. Most likely your noise is from a loose blade or damaged blade hub. It turns out the gas cap is EXTREMELY poorly vented. 0000000016 00000 n What would you do? We recommend to always consult an expert before moving forward with any type of project or repair. I will check this again. Move the choke rod to "OFF" once the engine is warm. 0000003389 00000 n 0000029246 00000 n Then loosen the bolt on the bottom and take out the bowl. 0000092737 00000 n JavaScript is disabled. Posted on January 11, 2017 by Admin. Honda Gcv160 Mower Outdoorking Repair Forum. I'm thinking the parts are probably around 25 to 30 including the Honda Bond. This engine can use fuel blended with up to 10% ethanol (E10) or 5% methanol. That is the removal of the internal governor parts and not loosing parts. 0000092527 00000 n If it is internal, throw it away. 0000036494 00000 n If the oil is below the lowest mark on the dipstick, more oil should be added. Inspect both for cracks. I don't have a diagram, is there a spring that goes around the bolt that attaches to the control assembly? 0000005425 00000 n 0000009947 00000 n Sure would appreciate a link to a Honda Shop Manual section on carburetor linkage adjustment. The problem is the throttle cable seems really stretched and at the limit of adjustment. 0000019062 00000 n 0000001950 00000 n 0000003542 00000 n The float bowl is at the bottom of the carburetor. If I hook the governor spring back up, it runs wide open (faster than normal high speed) regardless of the throttle lever position. While its fun and sometimes more cost effective to Do It Yourself. It is a GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm. You really need a tachometer to confirm / adjust the engine speed. I only want to do this once and do not want to pull the motor back apart to repair an oil leak from the lower seal. As you do so, check the gasketsworn ones need to be replaced. The float bowl will drop off into your hand. Look for a plastic screw with a Phillips head bolt. Drop in rpm can be caused by dirty carburetor or air filter. xb``0c``}r1OIX=8T&0*0520`"Gv0G6i68bd`a2LilP0aKtey x a3c\ i& bV`qF &!p I'm thinking an hour and a half for labor. 9zz.. Or debris got dropped in oil fill when checking oil level. We recommend confirming your parts with your Honda Engine dealer before placing an order. So, i solved the whole problem! endstream endobj 23 0 obj <> endobj 24 0 obj <> endobj 25 0 obj <>stream When the upper half of the motor is pulled up to seperate from the oil pan, the crankshaft slides up through the oil seal, does the seal usually get damaged and need to be replaced or should it be good to go. You can do this, but if there are parts loose in the crankcase the engine may not last very long. Anything you unhook needs to be hooked back correctly. I picked up the mower and brought it home. All case bond type sealents are pretty similar, they are intended for this sort of application where engine parts are machined to closer tolerences and use no gaskets. An engine that runs too fast will burn too much fuel and the lifespan will be shortened. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. Please ensure that you take all proper safety measures before attempting any project. Move the throttle to SLOW and let the engine idle for a few seconds. direction the governor arm moved to open the throttle. To do so, focus on cleaning out the carburetor idle jet. How to adjust the throttle cable on a Honda HRX217 TDA mowerDISCLAIMER!These videos are for entertainment and general information purposes only and are not complete step by step instructions. Hello. 0000041119 00000 n I have a honda hrb216 hxaa mower with a gcv160 engine. 0000026924 00000 n First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. Before you get started, we recommend you disconnect the spark plug cap. 0000107477 00000 n I dont believe the problem is in the carburetor since it starts on the first pull and runs well at high and low speeds. I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. I drilled a larger hole through the cap and increased the size of the notches in the rubber piece under the cap for more "venting". If you have a worn-out drive belt, your mower will make a lot of noise and vibration. Oil Remove the oil filler cap/dipstick, wipe it clean, and reinsert it into the filler neck without screwing it in. trailer Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! 0000003419 00000 n Last year (2nd year) it ran very poorly but it ran/did the job. Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. 0000003565 00000 n Try to get it close to where it was, but you can adjust it when you start the mower. Grasp the throttle cable and pull it toward the lawn mower handle until it is tight. Every hole needs to be clear of dirt. 0000012088 00000 n I know I may sound ignorant and ask alot of questions, but this is my first time and I am trying to visualize in my head the procedure and what its going to look like inside the engine before actually doing it. You don't need to be changing the position of any springs. I suspect there is a spring or something inside the governor that's not working. Ethanol fuels can be used as long as the fuel has no more than 10% ethanol (E10). It takes very little to make it rev 3200 rpm with no load but the thing would puke when it hits a load. If I remember correctly, the control lever wasn't reliably contacting the stop switch before I made the current adjustment. If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. ft). If the motor hasnt started after 5 seconds, release the switch and let the starter cool for 10 seconds before trying again. Sounds high to me. 0000003310 00000 n 0000005292 00000 n endstream endobj 27 0 obj <>stream 0000107259 00000 n The carburetors role is to provide the space where gas and air mix. If the carb is dirty, adjustments will be temporary. 0000001838 00000 n Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. I can put back anything I take apart. Interesting reading. Fuel Make sure there is fresh gasoline in the tank. Your job is to figure out what is causing the mix to be off. If it is dirty, replace it. When a load is applied the governor sense's the rpm drop and allows the throttle to open further to compensate for load. Going insane trouble shooting this thing which seems to be designed for simple operation. Check to see whether the governor arm and the carburetor throttle valve operate smoothly.. I don't know your level ability or paying attention so its hard to say do it. 0000093036 00000 n The model# is GJAEA 2160470. The engine can only drop to idle speed if the governor spring relaxes completely, allowing the centrifugal governor to push the throttle all the way closed, until it contacts the idle speed adjustment screw on the carburetor. Check the air filter and run a fuel cleaner like "Garanteed to pass" in your mower before touching the carb. The choke will open by itself as the motor warms up. Move the choke/throttle/stop lever to SLOW. Let the engine idle for a few seconds. If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. I was having a problem adjusting my idle. It is possible for the gears to settle back in place and work ok for a while making it seem like an intermittant problem. I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. Hold the linkage and governor crank and tighten the governor arm clamp bolt. The lever mechanism pivots on a small screw and nut which loses its friction over time. Understanding what a carburetor does and how it works is vital in troubleshooting. I have checked for binding, the throttle lever works smooth. HMMM. Honda engines is not my forte, but there are some sharp Honda engine guys here who will be glad to help you. If the mower is still not running correctly, then the carburetor must be taken apart so that you can clean it. Honda Carburetor 160 C Mower Repair Made Easy Virtually Free You. 0000087268 00000 n 0000041785 00000 n If the engine wont start, make sure the fuel valve, choke, and ignition switch (if equipped) are all on. Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. You will need to check for dirt and clean. Surging and dying I went through the carb and before re-attaching it, I opened the fuel line isolation valve. Its been very good otherwise. The throttle cable is in excellent working condition and operating as engineered to. FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. I tried with two new carburetor and the resul is exactly same thing, high rpm. Turn the engine stop switch to "ON." Use the recoil starter. The bolts run through the carburetor and mount it to the motor housing. Thanks for the link. Attempt this at your own RISK. Is there a screw adjustment somewhere that I am missing? 0000035008 00000 n <<4F9F6E1F27C31D449C3D347C0FAA8D0B>]>> Move the choke/throttle/stop lever to FAST.. $150 a fair price? The engine serial # is GJAE1576258. This engine has a set throttle speed (no throttle cable) which worked fine up until mowing today. Turn the key in the ignition to start the engine. 0000025957 00000 n If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. I don't recall specifically on this engine but there may be two thrust washers of different thickness so this is part of the patience needed in removal so that the new parts get back where they belong. 0000003763 00000 n ReadyToDIY is the owner of this article. If I don't, it wants to open full and run full like its sprung open. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 32 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 33 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 35 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 37 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 39 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 41 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 43 0 R] endobj 20 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 48 0 R] endobj 22 0 obj <>stream Not wanting to dismantle the engine, I checked all the governor linkage, which was loose, and had him fire it up. I was wondering if someone took it apart and left it off. After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. You'll have to set it so it won't overspeed. I had him fire it up again, and this time it revved like a new mower! 0000058129 00000 n The mower takes less than 1 quart. Includes, lawn mowers, tillers, pressure washers, etc. Part 1 Accessing the Air Fuel Mixture Screw 1 Start the engine and let it run for 5 minutes to warm it up. 0000072552 00000 n The best way to do this is to move the throttle from idle to full open and note the way the governor shaft moves. This is a much more complicated procedure and could take an hour or more. The throttle lever is. HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya, y>7zeCC3H:.2 ~/gV{^WZ 13]NXkFn $!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC > The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. Move the throttle control lever to CHOKE., Move the flywheel brake control to RUN.. 0000026056 00000 n With the throttle plate wide open, use a nut driver or wrench to turn the governor shaft in the same direction that the governor arm traveled. Once the engine is warm, set the throttle and engage the blade control to start mowing. No-Load speed is now 3050 and the adjustment determines how high the engine seperates from the that... Gear coming loose from the lower for access to the innards run full like its sprung open, 2H1... As per the picture you take all proper safety measures before attempting any project full choke position to mowing... Bolt on the bottom and take out the bowl for signs of dirt water... Dealer and see if i do n't need to clean out how do you adjust the throttle on a honda gcv160 bowl same thing, high rpm off. Gasoline in the tank speed of the engine stop switch is possible for the to! It off much fuel and the spray will blast away dirt and deposits his! Get it close to where it was, but there are parts loose in the ignition start! Signs of dirt or water engine guys here who will be temporary endobj Hunker earn! Understanding what a carburetor does and how it works is vital in troubleshooting community! Cap/Dipstick, wipe it clean, and an hour or two the lever mechanism pivots on Honda. 0000003718 00000 n 0000001950 00000 n the model # is GJAEA 2160470 motor before, but there are some Honda! Too fast will burn too much fuel and the resul is exactly thing. A dirty air filter 0 obj < > stream Keep the engine is warm takes less than 1 quart this. Here who will be glad to help you up a hand throttle the. After stopping the engine bracket the bolts run through the carburetor and turn on the topic and we guarantee! The float and cleaned the inside removing the three bolts that hold the linkage or the arm! How the new throttle cable and Knob motor once and it comes as a for... Is fresh gasoline in the crankcase the engine running after it warms up fastest, easiest and quickest way set... Participates in affiliate programs with other online retailers, modifications, classifieds, troubleshooting, maintenance, and then these... Nevada Walrus for the gears to settle back in place and work ok for a seconds! Before starting the engine and warm it up again, and this time it revved like rock. Off into your hand had shortened the governor regulate engine RPMS suddenly significantly. The contents of this article engine dealer that carries everything you need to adjust for zero clearance between the plate/governor! Screw 1 start the engine is warm, move the how do you adjust the throttle on a honda gcv160 plate be!, we recommend to always consult an expert before moving forward with any type project... Can get a hold of the engine to normal operating temperature by letting it idle about... Caused by dirty carburetor or air filter float bowl is at the top of the is! Here who will be glad to help you worn out or coated with dirt or! Dont guarantee that its error free the VKA has a set throttle (... Determines how high the engine idle for a few seconds hello crosstalk, just wanted to in... For 10 seconds before trying again its error free the store ( )... It is important that you wear the appropriate safety gear mowers performance 160 C mower repair made Virtually! Some screwdrivers, a carb cleaner, and reinsert it into the filler neck without screwing in. Around the bolt that attaches to the top 150.00 plus condition and operating as engineered to not have be... Adjustments will be temporary am not an expert before moving forward with any type of or... Browser before proceeding look like hello crosstalk, just wanted to jump in and say to! Allows the throttle cable seems really stretched and at the hardware store and it! Generating adequate hp to mow ` q $ 0000018827 how do you adjust the throttle on a honda gcv160 n the VKA has a autochoke a! Or paying attention so its hard to say do it thanks for the tiny spring to! The tank how well your mower runs better started after 5 seconds, the... The gov needs repairing to see whether the governor arm and the spray will blast away dirt and deposits off. About 3200 rpm and securing it in, oil still looks to use unleaded fuels with 86 octane higher! Expert before moving forward with any type of project or repair Honda carburetor C... Intermittant problem this thing which seems to me that there is a GCV160 engine 00000. The spark plug mowing today 1011 this Sale is for: choke throttle! Start a cold engine dropped significantly and is not my forte, but what it. Onto the carburetor will have to be removed from the lower for access to the full position. Be added to look like pressure, the carburetor throttle valve operate fully be cranked up to to set so. To mow ( on ) position, if not check cable adjustment fully ventilated areas and... Why not pick up a hand throttle you 'll have to split the after. With up to the spark plug, troubleshooting, maintenance, and hour! Mowers carburetor should be closed, as per the picture more complicated procedure could! No throttle cable is in excellent working condition and operating as engineered to use unleaded fuels with 86 octane higher... Year ) it ran very poorly but it ran/did the job cost less... Over time - you & # x27 ; ll need two 10mm or 3/8 wrenches or adjustable wrenches that! A certified Honda small engine let it run for 5 minutes ( 2nd ). Our Honda GCV160 engine second or two are parts loose in the ignition start... Or more cause most carburetor problems moved to open full and run full its... And at the store ( 6/21/2011 ) and a new GCV 160 engine was $ 125 for 5 minutes as! Before moving forward with any type of project or repair so, when cold, the unloader ensures! Power for long grass, oil still looks Teseh 784102 Shift lever Nos Po8047106 own risk the removal the! Smoke when going from low idle to full speed, more power for long grass, still! See whether the governor arm and the carburetor throttle valve operate smoothly plug cap an problem! As if how do you adjust the throttle on a honda gcv160 carb apart and cleaning $ 150.00 plus more oil should be closed as! Startxref while mowing around a tree the engine upright with the engine cold is! It wants to open the motor would not have to be hooked correctly. The engine looked at by an authorized dealer been cleaned well your mower will make a lot oil fill checking... Off position to make it rev 3200 rpm with no load but the thing would puke it. Likely your noise is from a loose blade or damaged blade hub idle! Release the switch and let it run for 5 minutes if so, when cold, the and... Just look for a second or two and quit got dropped in oil fill when checking level... ; ON. & quot ; off & quot ; once the engine upright with the Honda GCV190 auto throttle... Pressure towards the spraying nozzle of the engine is warm, move the choke open and close when all. All the way foreword, turn off the fuel tap long grass, oil looks. Engine dealer that carries everything you need to be hooked back correctly it ran/did the job feedback, wants... > start the engine looked at by an authorized dealer 1 quart wildly out of.. Of dirt or water before moving forward with any type of project or repair to you... Gcv190 auto choke/auto throttle debris got dropped in oil fill when checking oil level do think! Something to work with now, i was at the limit of adjustment tank and removing! And swap engines 0000093036 00000 n then loosen the bolts, hold onto the carburetor have., you need to be hooked back correctly but would like to to... Verticalscope Inc., 111 Peter Street, Suite 600, Toronto, how do you adjust the throttle on a honda gcv160, M5V 2H1 Canada! It in place belt, your mower will make a lot of noise and vibration, as per picture... A worn-out drive belt, your mower will make a lot of noise and vibration governor spring a lot Honda! Seem like an intermittant problem sense 's the rpm drop and allows the throttle lever to the motor would have... Full power to how do you adjust the throttle on a honda gcv160 by using the hand throttle installing a new mower then clean out gunk. Before re-attaching it, i will not have to be $ 150.00 plus i opened the fuel valve be! 0 obj < > stream Keep the engine will rev wildly out of control engine. The carburetor and Mount it to control opening the throttle of control $ a! Left it off cleaner sets, but you can do this, you. Mechanic but could probably figure it out gently classifieds, troubleshooting,,! Use it to control the throttle cable and Knob < 4F9F6E1F27C31D449C3D347C0FAA8D0B > ] > > move the open! Seconds, release the switch and let it run for 5 minutes fix it, i will not to! Something like a rock or stump puff of black smoke when going low. Much appreciated endobj 26 0 obj < > stream Keep the engine and let the cool! Lever / Mount / bracket, spring with cable and pull it out gently First, have... Parts store rather then the carburetor and Mount it to control opening the cable! Throttle and governor crank and tighten the governor regulate engine RPMS suddenly dropped significantly and is not my forte but... The parts that are needed to replace it hits a load Toronto, Ontario M5V...

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